換熱器(qi)中(zhong),內嵌管板(ban)是一(yi)種(zhong)重要的組成部件,現有的管板(ban)兼做法蘭的鈦換熱器(qi)存在以下(xia)不(bu)足:
一(yi)、由(you)于鈦(tai)(tai)材(cai)與其他材(cai)質無法(fa)焊接的(de)特性,法(fa)蘭和管板都需要(yao)鈦(tai)(tai)材(cai),因此,較(jiao)大的(de)增(zeng)加了鈦(tai)(tai)材(cai)使用(yong)量。
二、由于(yu)鈦材(cai)厚度對設(she)計壓力(li)影(ying)響(xiang)較大,因此,當設(she)計壓力(li)增加(jia)時,法蘭和管板(ban)厚度將(jiang)同步增加(jia)。
為(wei)此研(yan)究人員(yuan)研(yan)究出(chu)了(le)一種適應(ying)不同(tong)設計壓力,同(tong)時可以采用襯環活套法蘭結構的(de)內嵌管鈦換熱器。
該三層復合(he)管(guan)(guan)板(ban)(ban)(ban)(ban)鈦式換(huan)(huan)熱器的(de)結構包(bao)括管(guan)(guan)板(ban)(ban)(ban)(ban)、定距管(guan)(guan)、拉桿、螺(luo)母(mu)、防(fang)松(song)(song)(song)支(zhi)耳(er)、支(zhi)撐(cheng)板(ban)(ban)(ban)(ban)、U形(xing)(xing)換(huan)(huan)熱管(guan)(guan),U形(xing)(xing)換(huan)(huan)熱管(guan)(guan)為多根,多根U形(xing)(xing)換(huan)(huan)熱管(guan)(guan)重(zhong)疊(die)在(zai)一(yi)(yi)起(qi)后穿(chuan)過(guo)(guo)管(guan)(guan)板(ban)(ban)(ban)(ban),U形(xing)(xing)換(huan)(huan)熱管(guan)(guan)通過(guo)(guo)防(fang)松(song)(song)(song)支(zhi)耳(er)固(gu)(gu)定在(zai)支(zhi)撐(cheng)板(ban)(ban)(ban)(ban)上,防(fang)松(song)(song)(song)支(zhi)耳(er)為多片,多片防(fang)松(song)(song)(song)支(zhi)耳(er)等間距設置(zhi),防(fang)松(song)(song)(song)支(zhi)耳(er)之間設置(zhi)定距管(guan)(guan),拉桿一(yi)(yi)端連接在(zai)管(guan)(guan)板(ban)(ban)(ban)(ban)上,另一(yi)(yi)端穿(chuan)過(guo)(guo)定距管(guan)(guan)、防(fang)松(song)(song)(song)支(zhi)耳(er)后通過(guo)(guo)螺(luo)母(mu)壓緊,管(guan)(guan)板(ban)(ban)(ban)(ban)采用(yong)三層復合(he)材料制成。防(fang)松(song)(song)(song)支(zhi)耳(er)為五片。防(fang)松(song)(song)(song)支(zhi)耳(er)與(yu)支(zhi)撐(cheng)板(ban)(ban)(ban)(ban)之間為固(gu)(gu)定連接。U形(xing)(xing)換(huan)(huan)熱管(guan)(guan)與(yu)管(guan)(guan)板(ban)(ban)(ban)(ban)之間設置(zhi)緩(huan)沖(chong)套(tao)。U形(xing)(xing)換(huan)(huan)熱管(guan)(guan)與(yu)管(guan)(guan)板(ban)(ban)(ban)(ban)之間的(de)緩(huan)沖(chong)套(tao)選(xuan)用(yong)鋼材。U形(xing)(xing)換(huan)(huan)熱管(guan)(guan)穿(chuan)過(guo)(guo)管(guan)(guan)板(ban)(ban)(ban)(ban)后與(yu)管(guan)(guan)板(ban)(ban)(ban)(ban)進(jin)行焊接。管(guan)(guan)板(ban)(ban)(ban)(ban)的(de)各層分別選(xuan)用(yong)TA9+Q345R+TA9。
由(you)于將U形換(huan)(huan)(huan)熱(re)管(guan)(guan)(guan)穿過管(guan)(guan)(guan)板(ban)(ban)(ban)(ban)(ban)后(hou)(hou)與(yu)(yu)管(guan)(guan)(guan)板(ban)(ban)(ban)(ban)(ban)進行焊接(jie),且(qie)在U形換(huan)(huan)(huan)熱(re)管(guan)(guan)(guan)與(yu)(yu)管(guan)(guan)(guan)板(ban)(ban)(ban)(ban)(ban)之間(jian)(jian)設置緩(huan)(huan)沖(chong)套,U形換(huan)(huan)(huan)熱(re)管(guan)(guan)(guan)穿過管(guan)(guan)(guan)板(ban)(ban)(ban)(ban)(ban)后(hou)(hou)再進行焊接(jie),而且(qie)U形換(huan)(huan)(huan)熱(re)管(guan)(guan)(guan)根據材料(liao)與(yu)(yu)管(guan)(guan)(guan)板(ban)(ban)(ban)(ban)(ban)的(de)鈦層(ceng)焊接(jie),U形換(huan)(huan)(huan)熱(re)管(guan)(guan)(guan)與(yu)(yu)管(guan)(guan)(guan)板(ban)(ban)(ban)(ban)(ban)之間(jian)(jian)的(de)緩(huan)(huan)沖(chong)套與(yu)(yu)管(guan)(guan)(guan)板(ban)(ban)(ban)(ban)(ban)的(de)中間(jian)(jian)層(ceng)焊接(jie),同等(deng)強(qiang)度下所需要管(guan)(guan)(guan)板(ban)(ban)(ban)(ban)(ban)厚度越薄,減低了成(cheng)本,并可以與(yu)(yu)其他材質管(guan)(guan)(guan)路隨意焊接(jie)。
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